Silicone molding

The molding clay stop in place with the register dents.
The resulting silicone cast. See where the silicone cast is separating from the last at heel and toe?

I’ve got the first batch of silicone on my last and here are my observations.

First is that I shouldn’t put off until another day the continuation of the project.

Second is that I should put on a lot more silicone in the first coat.  I can work with what I’ve got, I just think it would have been better to keep at it.  When mixed 1:1:1, the combination is spreadable and sets up to the point additional layers could be added in under 2 hours.

Third, I should have used plaster instead of molding clay to build up the ankle and toe of my test last shape.  The silicone and molding clay separate beautifully . . . . but a little too eagerly.  Where the plaster will absorb the water the silicone puts off as it cures, the molding clay cannot and this creates hydraulic pressure which separates the silicone from the clay.  Despite that, I think I can work with this.  It’s just a test and the important bit is neither the top of the ankle OR the toe.  I’ll coat the silicone with a couple layers of mold release and then add the remaining layers of silicone.  I may have to pin the bits that are separating, but I don’t see that as a game changer.

Testing the molding

Materials
Molding clay with silicone mix pasted on.

End result after about 2 hours.

Let the games begin!  I’m testing molding.  After lots of research, I’m actually testing!  Woohoo!

  • Modeling clay (doesn’t dry out)
  • Something to use as a base (glossy scrap cardboard)
  • Pure silicone caulk
  • Xylene
  • Corn starch
  • Stir sticks (old plastic spatulas)
  • Mixing container

I used the modeling clay to make something to mold against.  I cut a piece, stuck it down to the glossy card stock, mixed equal parts corn starch and silicone caulk, then added xylene to get a spreadable consistency.

I then plastered the silicone mix onto the clay.  Not pretty, but pretty really isnt’ necessary.

The third picture is the result after two hours.  The silicone was largely set.  I didn’t do a good enough job getting the silicone into the register holes.  I’ll know to watch for that when starting the actual mold making.